Below is a practical, Indonesia‑focused plan to design, build and operate a smart greenhouse — from goals and site selection to sensors, automation, and maintenance. I’ll keep it actionable so you can start a small pilot (100–200 m²) and scale up.
Summary (one‑line)
- Build a well‑ventilated polyhouse/shadehouse suited for Indonesia’s hot, humid, and monsoonal climate; automate climate, irrigation and fertigation with low‑power IoT (ESP32/LoRa + Raspberry Pi gateway + MQTT/Node‑RED) and use IPM for pest control. Key local partners: Kementerian Pertanian programs and Telkom/Indonesian IoT vendors for connectivity and scale-up. (climateknowledgeportal.worldbank.org)
- Start with goals, crops and budget
- Decide target crop(s): leafy greens (lettuce, pakcoy), chilies, cucumbers, tomatoes, or highland crops (strawberries, tomatoes) in cooler sites. Each crop has different light/water/spacing needs. Use a small pilot (50–200 m²) first to validate settings and ROI. (lahanirigasi.pertanian.go.id)
- Budget tiers (rough): DIY small pilot 100 m² ≈ USD 3,000–8,000 (IDR ~45–120M); low‑end commercial 1,000 m² ≈ USD 30,000–120,000+ (IDR ~450M–1.8B). (These are indicative — get quotes from local fabricators.)
- Site selection & layout (Indonesia specifics)
- Pick a site with good drainage and easy water/electric access, not in flood‑prone low spots. Consider elevation: highland sites (cooler nights) reduce cooling needs for some crops. Indonesia is tropical with high humidity and heavy seasonal rains—plan for roof drainage and wind protection. (climateknowledgeportal.worldbank.org)
- Orientation: orient long axis east–west to get more even light distribution, and allow prevailing winds for natural ventilation where possible.
- Leave service space for tanks, pumps, control cabinet, and a shaded workspace.
- Greenhouse type & materials (what works in tropical Indonesia)
- Common and cost‑effective: polyhouse / tunnel covered with UV‑stabilized polyethylene film (polyfilm) or shade net (for nurseries/leafy greens). Advantages: low cost, easy to repair. Lifespan of simple PE film is shorter in intense UV (replace every 2–5 years). (jhuete.com)
- For longer‑term/commercial: twin‑wall polycarbonate panels or rigid claddings (better durability, insulation, heavy rain/hail resistance) — higher CAPEX but lower replacement and maintenance. (growspan.com)
- Structure: galvanized steel frames (corrosion resistant) sized to withstand local wind/rain loads. Add gutters and water harvesting for irrigation.
- Tropical climate control strategy (low energy, practical)
- Avoid trying to “heat” — you’ll mainly need to manage high temperature and high humidity:
- Passive ventilation: ridge vents + side roll‑up curtains sized for cross‑flow. Proper vent area is critical in humid tropics.
- Active ventilation: exhaust fans and circulation fans to move air and reduce localized humidity/condensation.
- Shading: external shade cloth (30–50% for vegetables) to reduce solar load in hot months.
- Evaporative/misting only where water quality is good and drainage is managed — they increase humidity so use carefully.
- Dehumidifiers are energy‑intensive; better to design for airflow and crop spacing to reduce disease risk.
- Use anti‑condensate film/coatings or diffuse coverings to reduce drip and light hot‑spots. (help.hortitechdirect.com)
- Water, irrigation & fertigation
- Use drip irrigation + fertigation for most vegetables; it’s water efficient and easy to automate with solenoid valves and dosing pumps.
- Include a water filtration/sediment system and a storage tank sized for dry season needs. Harvest roof runoff during rains for storage.
- Use flow meters and pressure sensors if you want accurate water accounting and fault detection.
- Sensors, controllers and an example automation stack
- Minimum sensor set:
- Air temperature & relative humidity (SHT31/SHT85 or industrial equivalents)
- PAR / light intensity sensor (for crop light monitoring)
- Soil/medium moisture (capacitive probes) or substrate EC/pH probes for fertigation control
- CO2 sensor for fruiting crops (optional)
- Roof/ambient rain and wind sensors (for safety/vent control) — useful in Indonesia’s monsoon storms
- Actuators:
- Relay modules for fans, pumps, heaters (if used)
- Motor controllers for vent/curtain motors
- Solenoid valves for irrigation/fertigation
- Recommended architecture:
- Sensor nodes: ESP32 or low‑power MCU for Wi‑Fi or LoRa node for longer range. Use industrial sensors for reliability at scale.
- Gateway: Raspberry Pi or dedicated LoRaWAN gateway; forward data to an MQTT broker.
- Software layer: MQTT → Node‑RED for logic + dashboards → Database/visualization (ThingsBoard, Grafana, or cloud IoT platform). Use mobile alerts (Telegram/WhatsApp/email) for alarms.
- Connectivity options in Indonesia:
- If close to Wi‑Fi/cellular coverage, ESP32 + local 4G/3G router works.
- For larger farms or remote locations, LoRaWAN is widely used in Indonesian smart‑ag deployments (low power, long range). Telkom and other local providers offer IoT/LoRa services. (lora-alliance.org)
- Example logic: if air temp > X °C → open side curtains/turn on exhaust fans; if soil moisture < Y% → turn on drip zone A for Z minutes; if EC out of range → suspend fertigation + alert.
- Power & backup
- Grid power + inverter/UPS for the control cabinet and gateway.
- Solar + battery is popular for remote greenhouses; size solar to run pumps/fans during peak hours if grid unreliable.
- Prioritize UPS for controllers and comms to avoid data loss.
- Pest & disease management (IPM)
- Use insect‑proof screens on vents and antechambers for seedling handling.
- Keep good sanitation: remove infected plants, control weeds, disinfect tools.
- Monitor pests with yellow sticky traps and use biological controls (parasitoids, predatory insects) when possible.
- In humid tropics, fungal diseases are common — spacing, airflow and fungicide rotation (if needed) are key.
- Build & commissioning steps (practical timeline)
- Week 0–2: finalise crop plan, site survey, permits check with local desa/kelurahan and Kementan extension (if required).
- Week 2–6: order structure, covering, fans, pumps, tanks and IoT gear.
- Week 6–10: construct frame, install covering, gutters, irrigation plumbing and electrical.
- Week 10–12: install sensors, controllers, gateways; configure MQTT/Node‑RED dashboards and alarms.
- Week 12+: run a 4–8 week pilot (tune thresholds, irrigation timings), then document SOPs and scale.
- Operation & maintenance
- Daily: quick checks of fans, vents and water pressure; review dashboard alarms.
- Weekly: clean gutters, inspect film or panels, check sensor calibration.
- Quarterly: replace worn film sections, check batteries, review data trends to optimize fertigation.
- Keep spare parts on hand (pump, relay module, spare film, sensor probes).
- Local regulations, grants & partners (Indonesia)
- Kementerian Pertanian runs hortikultura/greenhouse programs and training — check local extension office for subsidies, training or pilot schemes. Recent collaborations with the Netherlands promote greenhouse tech in Indonesia. (lahanirigasi.pertanian.go.id)
- For connectivity and large‑scale IoT rollout, Telkom Indonesia and local AgTech providers offer LoRaWAN and smart‑farm platforms. Use them for regional coverage and scale. (theleap.id)
- Example inexpensive parts list for a small pilot (100–200 m²)
- Frame & PE film or 8 mm twin‑wall polycarbonate (depending on budget)
- 2–4 circulation fans + 1 exhaust fan
- Side roll‑up curtains with motor(s)
- Irrigation pump + drip lines + solenoid valves + dosing pump (for fertigation)
- Sensors: 2× temp/humidity, 1× PAR, 4× soil moisture probes, 1× EC/pH probe (if fertigation)
- Controller: Raspberry Pi (gateway) + 2–4 ESP32 sensor nodes or LoRa nodes + relay board
- Software: Node‑RED + MQTT broker (Mosquitto) + dashboard (ThingsBoard/Grafana)
- Misc: UPS, cables, water tank