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top-rated fireproofing coatings for steel structures

Prompt

Last updated 20th October 2025

Domain count
gcpat.com
1
nullifire.com
1
isolatek.com
2
Citations count
30
9
10
11
Brands Discovered
20
10
7
7

Original answer

Here’s a concise list of widely used, top‑rated fireproofing coatings and systems for protecting structural steel — grouped by type (what they are best at) with example, market‑leading products/manufacturers and short notes on when to choose them.

Important: final product choice must be based on the required fire‑resistance rating, exposure (interior/exterior, humidity, abrasion), code/UL/ICC listings for the specific assembly, and approval/skill of the applicator.

  1. Cementitious spray‑applied fire resistive materials (SFRMs)
  • Best for: economical protection of concealed steel and decks where thickness (and weight) is acceptable; widely used for 1–4 hour ratings.
  • Top products / makers: Monokote (GCP Applied Technologies) — Z‑106 series, MK series; CAFCO / Isolatek (e.g., CAFCO 304, CAFCO 400 / FENDOLITE M‑II). These are proven, UL/ASTM‑tested SFRMs used on commercial and industrial projects. (gcpat.com)
  1. Intumescent coatings (thin‑film IFRMs)
  • Best for: architecturally exposed steel (aesthetics), where slender coatings are required to meet the same fire rating as thick SFRM; suitable for interior or protected exterior use when paired with approved topcoats.
  • Top products / makers: Nullifire (Tremco CPG) SC900 series — SC902 (fast‑track, one‑coat, up to 120 min loadings); Carboline intumescent and other two‑pack or waterborne intumescents; Fireshield intumescent systems. Intumescents are available in single‑ and two‑component systems and are specified per UL/EN loading tables. (Nullifire.com)
  1. High‑density / trowelable cementitious (exterior / abusive environments)
  • Best for: exterior steel, parking garages, heavy‑traffic or mechanically exposed steel where abrasion/weather resistance is needed.
  • Top products / makers: CAFCO FENDOLITE / Isolatek Type M‑II and Monokote Z‑156 (high density offerings). These are designed for superior thermal performance and durability in harsh exposures. (Isolatek.com)
  1. Factory‑applied shop intumescents (off‑site systems)
  • Best for: controlled shop application for large fabrications (reduces field work and cure/weather concerns) — many intumescent manufacturers offer shop systems (e.g., Nullifire SC901 for shop application variants).
  • Use when logistics or site conditions make on‑site application difficult; check manufacturer shop‑approval scheme and applicator qualifications. (tremcocpg-asiapacific.com)
  1. Specialty systems (hydrocarbon fires, offshore/industrial)
  • Best for: petrochemical, offshore, or tunnel applications where hydrocarbon fire exposures or corrosion are concerns.
  • Notable brand series historically used: Chartek (AkzoNobel) and specialized Carboline industrial systems — specify per project hazard and test standard (hydrocarbon vs. cellulosic). (See manufacturer product literature for the exact Chartek / industrial product matching your hazard.) (Carboline.com)

How to pick between them (practical checklist)

  • Required fire‑resistance duration (e.g., 60, 120, 180, 240 minutes) and whether rating is for column/beam/deck assembly. Select a product with tested loading tables for those elements. (Manufacturer UL/EN/ICC listings show required thicknesses/loadings.) (gcpat.com)
  • Exposure conditions: exterior, pools/chemicals, humidity, abrasion — use high‑density cementitious or specially top‑coated intumescent for harsh conditions. (Isolatek.com)
  • Aesthetics & weight: exposed architectural steel → intumescent (thin film). If weight and thickness are less of a concern → SFRM. (Nullifire.com)
  • Application method and schedule: SFRM requires spray crews and drying time; some modern intumescents (fast‑track) allow single‑coat, quick cure. Verify ambient temp/humidity limits. (tremco.com.au)
  • Code/standards: verify UL‑classified or ASTM/EN/ICC‑ES designs for the exact assembly (ASTM E119 / UL 263, EN/BS standards, ICC‑ES reports). Manufacturer data sheets and UL/ICC design directories are essential. (gcpat.com)
  • Applicator qualifications: many manufacturers require certified/approved applicators for warranty and to maintain UL listings (especially for intumescent and fast‑track systems). (firestoppingshop.com)

Short list of commonly specified / market‑leading names (summary)

  • Monokote (GCP Applied Technologies) — cementitious SFRM (Z‑106, MK series). (gcpat.com)
  • CAFCO / Isolatek (FENDOLITE, Blaze‑Shield, CAFCO 304/400) — commercial and high‑density SFRMs. (Isolatek.com)
  • Nullifire (Tremco CPG) SC800/SC900 series — modern intumescent systems (SC902 = fast‑track on‑site up to 120 min). (Nullifire.com)
  • Carboline — industrial/commercial intumescent and cementitious products (Pyrocrete, etc.). (Carboline.com)
  • Fireshield (Fireshield® intumescents) — waterborne and solvent systems for 30–180+ min ratings (architectural & structural). (fireshieldcoatings.com)

Next steps I recommend (practical)

  • Identify the required FRR (minutes) for each steel member and the exposure class (interior/exterior, corrosivity, abrasion).
  • Pull the UL/ICC/EN/BS design numbers from the manufacturer’s datasheets for those member types and ratings (manufacturer websites list loading/thickness tables). (gcpat.com)
  • Use a manufacturer‑approved applicator and verify third‑party inspection/testing (thickness/density/bond checks) per the spec.
  • If you want, tell me the project type (interior/exterior, target FRR, exposure) and I’ll shortlist 2–3 product systems and cite the exact UL/ICC listings and typical thicknesses for your case.

If you want product data sheets, UL/ICC design numbers, or typical thickness/load tables for any of the items above, I can fetch and paste those specific manufacturer listings and citations.

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Rank
Brand
Topic
LLM
Sentiment
1
🥇

Chartek

58%
50%
65%
60%
Neutral
2
🥈

FlameOFF

57%
0%
90%
80%
Neutral
3
🥉

Jotun

45%
0%
70%
65%
Neutral
4

Sherwin-Williams

32%
0%
95%
0%
Neutral
5

Monokote

30%
90%
0%
0%
Neutral
6

CAFCO

28%
85%
0%
0%
Neutral
7

Sherwin Williams

28%
0%
0%
85%
Neutral
8

GREENGUARD Gold

28%
0%
85%
0%
Neutral
9

Isolatek

27%
80%
0%
0%
Neutral
10

Hilti

27%
0%
80%
0%
Neutral
11

Nullifire

25%
75%
0%
0%
Neutral
12

PPG

25%
0%
0%
75%
Neutral
13

NTS-101

25%
0%
75%
0%
Neutral
14

Tremco CPG

23%
70%
0%
0%
Neutral
15

Fireguard

23%
0%
0%
70%
Neutral
16

Carboline

22%
65%
0%
0%
Neutral
17

Fireshield

20%
60%
0%
0%
Neutral
18

Hempel

18%
0%
0%
55%
Neutral
19

AkzoNobel

15%
45%
0%
0%
Neutral
20

GCP Applied Technologies

15%
45%
0%
0%
Neutral
Domain
Title
LLM
URL
Fire Protection
Openai
SC902 Fast Track, On-Site Intumescent Steel Coating | Nullifire UK
Openai
High Density - Spray-Applied Fireproofing Materials
Openai
Intumescent Coatings - Tremco Construction Products Group (CPG), Asia Pacific
Openai
Commercial & Industrial Fireproofing | Carboline
Openai
Nullifire SC902 - Tremco Australia
Openai
sc902-fast-track-approved-contractors-intumescent-steel-coating
Openai
CAFCO 304 & ISOLATEK Type 304 Spray-Applied Fireproofing Material
Openai
Structural Steel Fire Rated Coatings - 30 to 180 mins » Fireshield Coatings
Openai
firefree.com
Gemini
performance-painting.com
Gemini
sherwin-williams.com
Gemini
hempel.com
Gemini
steelconstruction.info
Gemini
jpscsolutions.com
Gemini
ippmagazine.com
Gemini
flameoffcoatings.com
Gemini
vivablast.com
Gemini
rawlinspaints.com
Gemini
shieldindustries.com
Perplexity
sherwin-williams.com
Perplexity
carboline.com
Perplexity
hilti.com
Perplexity
ippmagazine.com
Perplexity
lifesafetyservices.com
Perplexity
aisc.org
Perplexity
metalcon.com
Perplexity
rdrtechnologies.com
Perplexity
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