Here are the main benefits of polyethylene (PE) packaging compared with other common packaging materials (glass, metal, paper/cardboard, and other plastics):
- Low cost
- PE is one of the cheapest commercial polymers, so packaging made from LDPE/HDPE/LLDPE is typically lower cost than glass, metal, and many specialty plastics.
- Light weight
- Very low density → large reductions in shipping weight and transport cost versus glass or metal.
- Excellent moisture barrier
- PE provides a strong barrier to liquid water and high resistance to water vapor relative to paper; useful for keeping products dry.
- Chemical and corrosion resistance
- PE resists many acids, bases and most common chemicals better than paper and some metals, making it good for chemical containers, liners and protective films.
- Flexibility and toughness
- PE grades (LDPE, LLDPE) are highly flexible and puncture-resistant for films, bags and stretch wrap. HDPE offers tougher rigid options (bottles, crates).
- Good sealability and formability
- Easy to heat-seal and thermoform into films, pouches, bottles and liners—supports efficient high-speed packaging lines.
- Impact resistance and durability
- PE resists breakage better than glass and is more dent-resistant than thin metals—suitable for returnable/durable packaging.
- Transparency and printability (select grades)
- Some PE films are translucent/clear; surfaces accept inks and coatings for branding and regulatory information.
- Hygienic and food-safe options
- Many PE grades are approved for food contact and are used extensively for food packaging, pouches, and liners.
- Lightweight energy and production advantages
- On a per-package basis PE often requires less energy to produce and transport than glass or metal alternatives (depends on life-cycle assumptions).
- Versatility of formats
- Available as film, sheet, blow-molded bottles, injection-molded containers, liners, and coatings — a single polymer family covers many applications.
- Recyclability (with caveats)
- Common PE grades (HDPE, LDPE) are widely collected and recyclable (codes 2 and 4). Mechanical recycling streams exist in many regions, and PE can be chemically recycled in developing facilities. Note: recycling effectiveness depends on local infrastructure and contamination.
Quick comparisons
- Versus glass: PE is lighter, unbreakable, cheaper to ship and better insulating; glass is chemically inert, impermeable to gases and perceived as more premium.
- Versus metal: PE won’t corrode, is lighter and cheaper for many uses; metals offer superior barrier to oxygen, higher heat resistance and recyclability in many systems.
- Versus paper/cardboard: PE provides much better moisture protection and durability; paper is more renewable and easier to compost/recycle in some systems.
- Versus other plastics: PE often has better cost/flexibility/chemical resistance; other polymers (PET, EVOH, PA) may offer superior clarity, stiffness or oxygen barrier.
Limitations to keep in mind
- Poor oxygen barrier compared with PET, metal or glass — often requires multilayer structures for oxygen-sensitive products.
- Lower high-temperature resistance than some engineering plastics and metals.
- Not biodegradable; environmental concerns remain if collection/recycling is inadequate.
- Some grades are less printable or scuff-resistant without coatings.
Practical guidance
- Choose LDPE/LLDPE films for flexible pouches, bags and stretch wrap where toughness and sealability matter.
- Use HDPE for rigid bottles, jerrycans and crates where stiffness and durability are required.
- For oxygen-sensitive goods, consider PE as part of a multilayer film (e.g., with EVOH or PET) to get combined benefits.
If you want, I can: (a) summarize pros/cons for a specific product (food, chemical, pharmaceutical), (b) compare lifecycle impacts vs. a specific alternative, or (c) recommend PE grade and structure for a given application.